Interconnect Systems

Manufacturing - Mechanical and Manufacturing Capabilities

Design

Interconnect Systems design engineers and partners have practical manufacturing experience enabling us to design parts and assemblies for cost effective complete systems.
Using the latest in CAD and virtual prototyping technology, we can provide quick, sound engineering solutions, either for existing parts, or new designs. Our engineers provide
feedback to our customers to ensure constant improvement before manufacture commences.

CAPABILITY MATERIAL TOLERANCE
Machine Tool Specifications X
(mm)
Y
(mm)
Z
(mm)
Al Cu Steel Brass SS Plastics General Specified
CNC Machining Centre 4 axis, 15,000 rpm 1050 560 460 X X X X X X 0.25mm 0.05mm
CNC Machining Centre 4 axis, 12,000 rpm       X X X X X X 0.25mm 0.05mm
CNC Machining Centre 3 axis, 10,000 rpm       X X X X X X 0.25mm 0.05mm
CNC Milltum Lathe C axis, live tooling, Magazine bar feeder, 5,000 rpm 175   434 50mm 50mm 50mm   50mm 50mm 0.25mm 0.05mm
CNC Milltum Lathe C axis, live tooling, Magazine bar feeder, 5,000 rpm 100   185 41mm 41mm 41mm   41mm 41mm 0.25mm 0.05mm
Laser Cutter CO2, 4000W 2540 1270 114 10mm   19mm   16mm   0.5mm 0.1mm
Laser Cutter CO2, 120W, 30 Pocketing, Engraving 900 60 400             0.5mm 0.1mm
Turret Punch   4000 1300   8mm 8mm 8mm   8mm   0.5mm 0.1mm
Press Brake   2700   750 20mm 8mm 20mm   20mm   0.5mm 0.1mm
Premming Machine 20 inserts per minute     100             0.5mm 0.1mm
Welding MIG, TIG, Spot       20mm   20mm   20mm   0.5mm 0.1mm

Finishing

Pretreatment Coatings
Abrasive Blasting AS1627.4, non metallic, abrasive Gamet!, class 2.5 Anodising Soft/Hard 251100 microns
Alodyne Mii-C-5541, Class 1 & 3a Wet Spray 25-50 microns
Phosphating AS127.6, Class B Powdercoating 50-100 microns

 

Assembly

Interconnect Systems offers electromechanical assembly ensuring all products fit and function together as designed. Choosing Interconnect Systems means you only require 'one part number, one supplier and one solution', meaning your program is managed and delivered by interconnect Systems. The benefits of this are, quicker final assembly, fully tested before delivery, one supplier relationship.

Interconnect Systems

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Interconnect Systems